Ideal C80FF problem: heating always on

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25 Mar 2017
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Hackney, London, UK
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United Kingdom
Hello all,

Boiler is in "hot water only" mode but still heats radiators. I don't think it's the mode switch since it wasn't in use at all during the time it started. And it also "ignores" the heating setting and seems to go full on.

I found couple other threads mentioning similar problem:
https://www.diynot.com/diy/threads/ideal-c80ff-combi-problem.59793/
https://www.diynot.com/diy/threads/...or-something-i-can-remove-to-prevent-c.94461/
http://www.ukplumbersforums.co.uk/central-heating-forum/13722-ideal-c80ff-95ff-constantly.html

I found that DHW flow switch mentioned in both threads. It had some condensation, couldn't see inside. Carefully removed the cover. Nipple goes out/in pressing/releasing the switch when I open/close hot water tap. I also used multimeter in continuity mode to check the switch, seems to work OK.

Any other ideas what I could check?

I almost thought to get another main circuit board from ebay (since it's not too expensive) but I feel like it'd be unsafe thing to mess with (since it has pots for "min" and "max" "burner pressure" and I don't think I can adjust without manometer (?)).

Many Thanks

edit: I might be on to something!! Boiler did recover couple times after the problem started 2 days ago. While looking for a fault I left the switch lid removed, it had a chance to dry out and boiler is working again. It could be condensate/humidity inside the switch! Kind of makes sense.
 
Last edited:
The pin gland is leaking into the switch box.

You need to replace the gland and dry out the switch.

Tony
 
The pin gland is leaking into the switch box.

You need to replace the gland and dry out the switch.

Tony

Would agree, Also this boiler in particular was a budget boiler when first introduced,
When you open it up it has nice quality brass and honeywell components, not like the tupperware boilers they manufacture these days.
I look after two of these boilers that are going into their 15th year with just a few minor breakdowns.
 
They do have good components but the combustion cover is a bit of a bodge.
 
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