Loft conversion ramblings

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Newcastle upon Tyne
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The background

I’d like to start out by saying that obviously we will be seeking the services of a structural engineer. I know how many threads like this get posted by people looking for an easy out. I’m just here mainly to write out my thoughts and hopefully get some pointers and opinions so I know what to ask them.

We moved into this house about a year ago, knowing it would need some work. I had hoped that the roof would last another winter and we could get it sorted this summer, but Storm Arwen had other ideas and left us with a significant hole of missing slates on one side. We managed to get it patched, but successive storms have further taken their toll and pushed it up the priority list.

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Obviously we could just get it replaced as is, but that seems like a big wasted opportunity when, if we’re going through all the trouble, we could get a lot of things in place for a conversion and end up with an extra room at the end of it.

The house

It’s mid terrace, c. 1890s with solid wall construction – albeit chunky ones that measure about 15”/40cm thick. Originally it was likely just a one up one down, but there’s a 3.8m single storey extension to the rear with the kitchen and a small box room.

The upper floor has been split up to accommodate the bathroom, but the living room is still just one large room, approx 5.4m squared. There’s a stud wall to enclose the staircase but nothing structural.

The roof is supported by a king post, with two separate purlins on each side. Pitch is around 39 degrees, with head height in the centre of the loft being 2.38m.

We paid around 60k for the house just after the first lockdown (we’re in the North East), although similar houses are currently going for around 80k. So while we don’t have any plans to sell in the immediate future, it doesn’t make much sense to go all out on a high end 30k conversion.

We will be contracting the shell of the structure and obviously the electrics, and DIYing as much of the rest as possible. I have enough experience of plastering and joinery to get by.

One thing we are blessed by in this house is high ceilings, 3.2m on the ground floor and 2.9m on the upper floor. So whichever option we go for I would be very tempted to lower the ceiling to around 2.6m, increase the head height in the conversion and also give us the opportunity to board it out before removing the old lath and plaster, minimising disruption to the bedroom below. Presumably this would necessitate some kind of tie between the rafter ends and the lower joists to transfer the horizontal load of the roof.

Conventional wisdom is that the best place for a staircase to the loft conversion is right above the existing one. However, there are a few quirks of this house that are making me think that this may not be the case here. This is the layout of the upper floor currently:

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So a staircase above the existing one would take up about 2m of space from the current master bedroom. 860 mm for the staircase, 900 for a hallway, plus a bit for the stud walls and plasterboard. Compounding this, if we ever wanted to extend above the kitchen, the door into that extension would have to be roughly where the bathroom sink currently is, removing at least 1m of space from the bathroom. So we could end up in a weird situation where nearly half of the space on the upper floor is taken up by passageways, and the main bathroom of the house is a small box room with no windows.

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The alternative I have in mind is moving the bathroom into that space with the boiler in the top right, adding a new window, running the staircase up where the bathroom currently is in front of the chimney breast, and reclaiming some length into the bedroom as well as some under stair storage. This might present some difficulties plumbing wise, but I believe it’s been done in quite a few houses in the street looking at the number of additional small windows in the front. This would look something like this:

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The options

Given that there is only 5.4m between the front and back walls, I was pondering the possibility of a conversion that neither uses steels, nor impacts on the party walls at all. Going by the span tables on the NHBC website this would just about be possible using 75 x 220 C24 timber. In fact this is how the upper floor joists currently run. We just may need to replace the timber lintels on the inner leaf for the windows on these walls.

I fear that supporting the roof from this floor using purlin walls would probably push it above the 0.5 kN/m² dead load limit, but given that the rafters only span about 3.5m from the wall plate to the ridge board, it should be possible to replace them with 170 mm C16 timber and have them unsupported along the entire span. This would give us a lot of depth for insulation as well, and we may even be able to use rockwool instead of PIR.

My only question with this is how would the upgraded rafters be attached in such a way that maintains the existing roof pitch, given that the birds mouth would have to go much more than 1/3 of the way through the thickness of the timber. I guess the wall plate would have to be lowered by a course of bricks or two?

Clearly this solution uses a lot of quite expensive (and heavy) timbers, but cost wise is still fairly favourable compared to using three section steels and smaller timbers. I estimate around 1100 for the floor joists and ledger boards, and around 700 for the new rafters.

The main disadvantage of this option is that even with dropped ceilings, you would only have full head height along the centre of the room, and without a ridge beam supported on the party walls we’d likely be limited to velux style windows mirrored on each side to balance out the load. Maybe there’s some way to have a small dormer with a timber ridge beam supported on stud walls, but that’s a question for the SE.

The other option is to have a dormer to the rear of the property, which has already been done by someone a bit further down the street. Obviously this would require at least one steel at the ridge, although it may make sense to have another for the floor as well at that point. A steel on one side of the chimney breast would limit the longest span to around 3.6m, which would only require 145/170mm timbers.

This would give you a lot more room to walk around in the conversion, although head height may still be quite limited with the drop down from the ridge, and insulation required for a warm roof construction. The steels would impart a not insignificant additional cost, as would the labour of installing them and the more complex joinery required. We would have to seek a party wall award, as well as the additional charge for the building inspector. So, let’s say around 5k extra.
 
Few basic things - 2.6m is still high for a bedroom ceiling, you could go to 2.35 and it would look reasonable and helps more with stairs. If it's only one bedroom I believe you may be able to get away with various "space saver" staircases. Don't forget fire safety - protected route, escape windows, fire doors, interlinked smoke alarms. I doubt mineral wool insulation would be a option for the roof. Velux (and presumably others) do various types of dormers that aren't dormers, might be worth a look, until you see the prices!

You are right to focus on costs, even with a DIY element you might struggle to add more value than it costs you.
 
Few basic things - 2.6m is still high for a bedroom ceiling, you could go to 2.35 and it would look reasonable and helps more with stairs. If it's only one bedroom I believe you may be able to get away with various "space saver" staircases. Don't forget fire safety - protected route, escape windows, fire doors, interlinked smoke alarms. I doubt mineral wool insulation would be a option for the roof. Velux (and presumably others) do various types of dormers that aren't dormers, might be worth a look, until you see the prices!

You are right to focus on costs, even with a DIY element you might struggle to add more value than it costs you.

You're right it is still quite high, but we're (sort of) limited by the height of the window in the main bedroom, which goes up to 2.57m from the floor or therabouts. I know some people do lower below a window and frame it in but I'd like to avoid it if possible. Also the further it's lowered, the harder it's going to be to transfer the load from the horizontal spread of the rafters to the new joists.

Have definitely looked into all that stuff. Might be surprised by the mineral wool, you can use anything as long as it's manufacturer recommended and you can get enough thickness to meet the U values. Thing is both PIR and wool would need to be used between and below the rafters, and if you can get enough thickness in between (say 140/150, allowing for the air gap for the membrane) then the finished ceiling height should be barely affected. Maybe a bit trickier to install, but wool is preferable for fire resitance, sound dampening and (usually) price.

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Costs are a factor, and we definitely don't want to go overboard, but the benefit of having an extra room is our main concern at the minute. With the two of us living here and working from home, things are getting a bit cluttered and it would help a lot to have a dedicated office space.
 
U-values are changing for work done after this June, and as cbde noted, you're unlikely to get glass wool in without taking up a huge thickness of roof (it's approximately one-half as efficient as PIR).

Just a couple more observations; for a single-room loft converion, you can have conventional stairs up to 54 degree pitch, which saves space compared with the usual 42 degrees. Don't use the dreadful alternating-tread stairs - they're not safe.

Two metres is a bit wide for corridor + staircase, you could comfortably get this down to 1600 without it feeling cramped.
 
U-values are changing for work done after this June, and as cbde noted, you're unlikely to get glass wool in without taking up a huge thickness of roof (it's approximately one-half as efficient as PIR).

Just a couple more observations; for a single-room loft converion, you can have conventional stairs up to 54 degree pitch, which saves space compared with the usual 42 degrees. Don't use the dreadful alternating-tread stairs - they're not safe.

Two metres is a bit wide for corridor + staircase, you could comfortably get this down to 1600 without it feeling cramped.

Thanks! As far as I can tell, the changes to rennovations only bring all roof elements in line at a U value of 0.16, which is what I was aiming for anyway. Most bog standard loft insulation roll does have a thermal conductivity around 0.044W/mK, which I assume is what you're referring to as that's twice as much as the 0.022W/mK of PIR. However, you can get more specialist mineral/glass wool products with conductivities as low as .032, for example Knauf Frametherm or (if you can get it) Isover Metac. And it's that which is rated for use between rafters. Although now I'm looking at it, the Actis Hybris multifoil stuff might be cheaper for the same performance. Supply chain doing weird things atm.

I don't know if this is just a product of uprating the rafters so much but 0.16 definitely looks achievable with insulation like that, and would only need about 75mm below the rafters in total which isn't much more than another PIR sheet or insulated plasterboard.

The difficulty with steeper staircases is that if you go up faster than the pitch of the roof you can run into headroom issues. Maybe something to play around with. Do you have any thoughts on staircase width? I was just thinking that the standard 860mm would be comfortable for moving furniture and stuff but maybe it could be squeezed a bit more...
 
Roofs will come down to 0.15.

Don't be taken in by the multifoil products - they usually need an airspace on both sides, which adds to thickness.

For the staircase pitch; the pitch makes no difference to a headroom problem. Where vertical and horizontal space is restricted, a steeper pitch is always an advantage.

If you have low headroom near the top, consider a drop landing with one or two risers at 90 deg. up to the bedroom door.
 
Roofs will come down to 0.15.

Don't be taken in by the multifoil products - they usually need an airspace on both sides, which adds to thickness.

For the staircase pitch; the pitch makes no difference to a headroom problem. Where vertical and horizontal space is restricted, a steeper pitch is always an advantage.

If you have low headroom near the top, consider a drop landing with one or two risers at 90 deg. up to the bedroom door.

Ah I see, this would count as a "new element" rather than an upgrade?

That's true for the film like products like YBS, but Actis Hybris essentially has the air gap built in, making for much more reliable thermal performance for a given thickness. That said, PIR does look a bit more competitive cost wise since the first time I looked into this a few months ago, must have been the height of the shortages.

I think we should have plenty headroom so long as the staircase finishes around the centre of the room. The tricky thing is figuring out the landing and if it makes more sense to take more space from the conversion and have the door at the top of the stairs, or take more room from the space below and have the door at the bottom...
 
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