Repainting/repairing our stone lintel thing

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Hi, novice DIY guy here

After a bit of a 101 on repainting/repairing the stone lintel thing above our front door

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Am guessing this will involve scraping the flaky bits off first, then filling, sanding and painting, but would appreciate an idea of best tools/products/methods

Cheers
 
I would check the area above the middle section. You may have water running in behind it and allowing water ingress. If so run some clear MS polymer along the join between the sandstone work and the pebble dash. (eg, clear CT1)

I have no idea what tools you have to hand.

If I were to gloss that area, I would use a scraper to remove the loose paint and then a random orbital sander to flatten any ridges. I would then apply dilute SBR to the bare sandstone and fill with 2 pack filler and sand that back. The SBR provides a base for the two back filler to stick to and reduces the likelihood of any moisture pushing the filler away from the surface.

If you are planning to use waterbased masonry paint, there is less need for the SBR. Fillers such as Toupret Quick Fill exterior will suffice. It is however quite soft and should not delaminate if the substrate becomes slightly damp.

Two pack filler (pretty much the same stuff as car filler) will provide the flattest finish, but require more arduous sanding. The likes of quick fill will be much easier to sand back but less impact resistant (think: someone resting a ladder against it).

If my customer wants a higher quality finish, I go with the two pack but, off the top of my head, material costs aside, the labour costs are 5(?) times higher just for filling and sanding. That said, that doesn't take in to account the labour to get the rest of the woodwork up to the same standard.
 
Hi opps, thanks for a brilliantly comprehensive answer. I gave it a coat of masonry paint a few years ago (when it was less damaged) so was thinking of the same again rather than gloss. I don't have an orbital sander but this sounds like the perfect excuse to buy one! Great advice on the clear polymer too.
 
Hi opps, thanks for a brilliantly comprehensive answer. I gave it a coat of masonry paint a few years ago (when it was less damaged) so was thinking of the same again rather than gloss. I don't have an orbital sander but this sounds like the perfect excuse to buy one! Great advice on the clear polymer too.

A random orbital sander will be much faster than a orbital sander. A random orbital has a round plate (normally 125mm on DIY rated sanders). As it spins, the orbit shifts slightly to reduce swirl marks. An orbital sander (rectangular or delta shaped) has an orbit of about 3(?)mm. The rate at which sands back is much slower.

As a decorator, I own a combination of orbital, random orbital, rotary and linear sanders. If, gulp, I was only allowed to keep one, it would be my 150mm Festool Rotex random orbital.
 
Wow. By 'random orbital sander' I thought you meant, just any brand.
 
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