Yes, I did replace the thermal fuse on a relation's car but I just clamped it at both ends with two terminals from a strip connector. The thermal fuse on mine is Microtemp ZJABWA G4A00 Tr 240C , I doubt it very much if it reached 240C, fan is certainly rotating freely, I can spin it with two fingers with filter removed ,
I measured the amps at the different fan speeds with VCDS with engine off and allowing for the 5A that the DRLs draw and at a measured battery voltage of 12V, the fan is running on speed 2 for 95% of its time and very rarely on speeds 3 or 4, speed 4 has no effect on the resistor pack as its by passed (by law, to have at least one speed available when resistor pack does fail). The numbers below were measured readings at 12V and as the "smart" alternator charges at 14.8V on car overrun I have included in brackets the calculated loads at 14.8V.
Speed 1 3.9A (5.9A)
Speed 2 6.2A (9.4A)
Speed 3 10.8A (16.4A)
Speed 4 17.0A (25.9) (Resistor pack Bypassed)
From the above one might conclude that the thermal fuse, assuming that it didn't blow thermally, blew on speed 3 at 16.4A on car overrun?.
Of course, its also possible that the one resistance that's all ways in the circuit on speeds 1,2&3 is blowing and not the thermal fuse.